Along with the ability to meet high-volume production requirements, Connectwell manufacturing systems are ISO certified and follow TPM principles for achieving excellence. World-class ERP, PLM and WMS systems ensure that we are able to constantly monitor, control, correct and continuously improve our processes.
Terminal Blocks assembled every year
High precision components manufactured every day
Tons of engineering plastic processed every year
Tons of engineering metals and alloys processed every year
Precision on critical components
Connectwell processes more than 600 Tons of engineering plastics to produce more than 150 Million pieces of high precision components every year. Our ability to mould components as small as 0.4 gms with precision levels of 50 microns with high levels of repeatability has been the key to our success.
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Terminal Blocks & Electromechanical relays require high precision contact elements made from a variety of alloys. Components with complex geometry and tight tolerances can be produced on high speed stamping and specialized multi forming machines. Furthermore, secondary processes like tapping and welding can also be achieved either as an inline process or can be effectively done on offline high precision systems.
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For assembling the nearly 2.5 million components that are produced every day, Connectwell depends on state of the art automation systems. These assembly systems could be power tools & fixture assisted work stations, to fully automated high speed assembly lines. All of these automated assembly lines are aided by some of the most rugged process and quality control systems.
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Terminal Block development requires an intricate understanding of mechanical design backed by a strong knowledge of electrical standards. Over the years Connectwell engineers have designed and developed thousands of variants of Terminal Blocks and complex electronic products. This design experience over the past decades allows us to create innovative solutions for challenging customer requirements.
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Connectwell utilizes over 2,000 active moulds and tools to produce over 2.5 million high-precision plastic and sheet metal components every day. Our team of more than 100 tooling professionals design and manufacture high-quality moulds, sheet metal tools and fixtures with extremely tight tolerances. This ensures long-term durability and consistent performance of these moulds, tools & fixtures over millions of operating cycles.
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High volume discrete manufacturing requires that each part manufactured moves through various manufacturing processes seamlessly with absolute traceability. To enable the same, our entire material handling system, is mapped in an extremely agile ERP and WMS system. This in turn is augmented by a high degree of material handling automation inside the manufacturing and warehousing areas.
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