High Precision Plastic Moulding at Connectwell

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Precision Plastic Moulding

Precision Plastic Moulding

Creating Plastic Components with Cutting Edge Technology

Electro-mechanical & Electronic components depend on robust housings and enclosures for their reliability and performance.

Connectwell has been refining and evolving its plastic moulding processes right from its inception in 1978. Today we take pride in manufacturing a very large volume of complex and precise plastic housings for our complete product portfolio while meeting some of the most stringent global quality standards.

  • 800Tons/Year

    Engineering Plastic Consumption

  • 250Million/Year

    Components Moulded

  • 70and Counting

    CNC All Electric Moulding Machines

  • 85%

    Overall Efficiency Levels

  • 0.2gms

    Smallest Component Moulded

  • 4.5Sec

    Fastest Moulding Cycle Time

  • 5Microns

    General Dimensional Accuracy

  • 0.4mm

    Thinnest Component Moulded

From Process to Perfection: Ensuring Quality Products

Connectwell’s advanced injection molding ensures precision, modularity, and exceptional quality. With rapid production cycles, we deliver components that meet the highest standards. Elevate your manufacturing with our cutting-edge expertise.

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Focused on the 4 Ms

At Connectwell we have a culture of constantly improving the 4 Ms of production.

  • Materials

    Materials

    We constantly work towards optimizing our raw material input. Right from storage, to mixing, to dehumidification and final feeding of the machines, we have systems which ensure the correct conditioning and handling of raw materials. We also constantly work with newer material grades, so as to keep improving and optimizing our processes and products.

  • Machines

    Machines

    Our journey from hand moulding machines to fully automated CNC All Electric Machines is testatment to the fact that we have a focus on constantly improving our production processes. Aided by TPM tools we are able to maintain our moulding machines in a manner that they deliver accurate output with a high level of repeatability.

  • Man

    Man

    The Connectwell culture is steeped in learning. Our Learning and Development program ensures that every member of our team has the necessary skill and technical knowledge to carry out their work with utmost efficiency. This is achieved with a variety of tools from class room trainings, to on shop hand holding.

  • Method

    Method

    We have an incessant focus on improving SQDC (Safety, Quality, Delivery and Cost) parameters of the moulding process. This has lead us to a consistently high level of Overall Equipment Efficiency. We also follow TPM principals as part of our continuous improvement process.

The 5th M - The Mould

No process can operate at its peak efficiency without the right tooling. The high precision moulds, manufactured and maintained by our In-House, World Class Tool Room are one of the most important pillars that ensures a highly efficient moulding process which produces products of the highest quality. Our moulds are built to SPI 101 manufacturing class and are machined with dimensional accuracy of 5 microns. Also our multi-tiered mould and tool maintenance system ensures that our Moulds and Tools are always maintained to the highest possible standard.