Connectwell - The Right Connection

Capability to create complex and precision metal components using state of the art technology

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Sheet Metal Processing

Sheet Metal Processing

Creating complex metal components using
state of the art technology

Precision clamps, current carrying & contact elements are important for the reliable functioning of Terminal Blocks and Relays.

Connectwell has been refining and evolving its Metal stamping and Forming process right from its inception in 1978. Today we manufacture a very large volume of complex and precision metal components for our Terminal Blocks & Relays, while meeting some of the most stringent quality norms.

  • 600Tons

    Annual Steel consumption

  • 700Tons

    Annual Copper & Copper Alloy consumption

  • 500Million

    Components produced every year

  • 6

    High Precision Bihler systems

  • 85%

    Overall Efficiency Levels

  • 0.1gms

    Smallest Sheet metal Component manufactured

  • 350Parts/min

    Fastest forming Cycle Time

  • 0.025mm

    General Dimensional Accuracy

Capability

High Speed Presses

High Speed Presses

All current carrying Copper & Copper Alloy components are produced on High Speed Mechanical Presses at high speeds. These presses range from 10 Tonnes upto 80 Tonnes capacity. We run complex Progressive Sheet Metal Tools to manufacture extremely high precision components with complex bends and features. Specialized in-die tapping operations can also be performed with connected auxiliary systems.

Bihler Systems



Bihler Systems



Our Bihler Multislide machines utilize a unique slide tooling system that allows for simultaneous and synchronized movement of multiple forming tools. This technology enables the machine to perform multiple operations, such as bending, stamping, and forming, in a single stroke along with final thread formation. It eliminates the need for secondary operations, resulting in higher productivity and reduced manufacturing costs.